Bat Making Process

  • Trees Cut Down

    Cricket bat willow is a cultivated timber which grows in large plantations is wetland areas throughout Essex, Sufolk and Norfolk. Each tree is individually planted by hand and during its natural life-span, the willow will be tended by the grower to ensure that the tree will be suitable for bat making. For each willow that is felled, two new trees are planted. In this way the industry, countryside and the actual species are protected. Cricket bat making it craft based on conservation.

  • Willow Clefts Ready for Grading and Machining

    All out timber is sourced either from willow specialists, choosing mature trees (between 15-30 yrs old), cutting them into rounds, then splitting out the clefts is an occasional luxury, as the majority of our time is dedicated to the actual making processes. The buld of our willow therefore comes from willow specialists but each clefts is still selected by Ajit Menon by hand. The cleft has already been split from the round ( section of the trunk), rough sawn, the ends waxed and then air or kiln dired to reduce the moisture contents, the waxing is essential as it prevents quick moisture loss from the end grain which could cause cracks or drying ‘cones’. Any clefts suffering from these cones are filtered out of production, or, it finished, sold only as substandards directly from the workshop.

                   

  • Binding a Handle

    The handle is bound using the finest quality twine. The bat is mounted in a lathe which is controlled using a foot treadle; the handle is brushed with glue and whipped with the twine which provides strength at the top of the splice and throughout the length of the handle. The blade is then finely burnished using a compound wax which polishes and flattens the wood leaving a satin finish.

  • Blades Ready for Pressing

    Once the blade has been correctly graded and machined, the next stage is the pressing. The willow fibres have to be compressed in order to strengthen the timber sufficiently to withstand the impact of a cricket ball. But as pressing is a delicate balance between hardening the willow for strength and leaving the blade soft enough to play well (over-pressing can deaden the blade), Matrrixx presses each blade individually. Generally, we press the blade up to 4 times at up to 2,000lb per square inch. Again, inherent understanding of the wood is essential to determine the right amount of pressure. The press itself, which was custom built, is adapted for different models and constantly developed to maximise performance and durability.

  • Handle being Spliced into a Blade

    The handle, a laminated construction of cane and rubber strips (treble sprung), is fitted through the precise splicing of the handle into the blade. The craftsman will set the handle slightly forward of the blade ensuring a perfect pick up once the bat is made. The handle is secured using a water resistant wood glue and left overnight to dry.

  • Pulling off a Bat

    The blade is shaped by 'pulling off' the willow with the draw knife. The bat makers will leave maximum wood in the driving area whilst working the blade to establish the balance that is associated with the finest handmade bats. The coarse cuts of the draw knife are smoothed using wooden planes and the shoulders and handle are seamlessly blended with the spoke-shave. The toe is very carefully shaped to a distinctive angle for strength and protection. As with all the other stages of production, the hand shaping is absolutely unique to each bat. During the shaping, the bat will be removed from the vice and tested for balance and form by the bat maker, using his knowledge of the game as a point of reference for balance and pick-up.

  • Drum Sanding

    Once shaped, the bat will be both course and fine sanded. Like the shaping, the sanding is dependant upon the eye and skill of the craftsman. The characteristic finish of a Matrrixx bat can be attributed to very fastidious sanding, which has always been a point of pride. Note: traditionally bats were 'boned' instead of polished - the use of a bone or piece of cane to compress the fibres giving both the final finish and a final pressing. With Matrrixx and any good bat production, if the pressing and sanding are correct, then the finish is obtained though burnishing, so 'boning' is never .

  • Binding & Grip Application

    Irish Linen thread is applied to the handle and bound. Once bound, English grips are fitted to the handle and labels are applied to the face, back and sides of the bat. All our bats then undergo a final quality inspection, before being packaged and distributed to shops around the country. With each bat is carried the hope that the time and effort we expend will be rewarded by the owner's care and attention, and great success at the wicket